I should really use my free time to work on the ME Beam steam engine, but I think I'll get on with it in the fall.
There are a few aluminum castings on the shelf. I bought them at an exhibition in Austria, and I was fascinated by this pump.
So I started on it today. The piston is a standard 1/2-inch check valve. To prevent the brass piston from sliding too easily in the aluminum, I thought I'd use a thin brass tube from the sink drain. I only need to remove 1 mm in diameter from the check valve. I drilled the hole on the lathe so that the brass tube clamps easily in the aluminum. Using a freshly turned piece of beech wood, I clamped the cylinder upside down in the lathe chuck and machined the other side. It all worked quite well. The aluminum is very easy to machine.