Recent Posts

Pages: 1 ... 8 9 [10]
91
Your Own Design / Re: Mercedes-Benz W165 Grand Prix engine in 1:3 scale
« Last post by Vixen on April 18, 2025, 11:24:26 PM »
Part 36       Flywheel + Clutch

Thank you Roger,

Yes, playing this ChatGPT to generate the action figures was good fun, a fun way to waste a complete afternoon. But the images were just that; images within the memory bank of the AI machine. Nothing tangible, nothing you could actually touch, was produced. For a tangible result, you need to get out into the workshop and make chips.

So, to return to the engine. The top, the sides and underneath of the engine are now becoming well detailed. However, the rear of the engine, aft of the cam box covers, is completely bare. So the next step (mini project) is to make the flywheel/ clutch assemblies for the two engines.

I have good references for the flywheel/ clutch. I have a copy of the original Mercedes works drawing for the flywheel/ clutch assembly, obtained from the British Intelligence BIOS Report No 1755. I also allowed to take a set of photos (courtesy of Crosthwaite and Gardner) of the component parts of the almost identical W125 engine. The W165 flywheel/ clutch is a lot smaller than the one for the W125 (260HP as opposed to 600HP for the W125) but almost identical in design.



You can see the flywheel is an extremely light racing flywheel. In fact, the clutch driven plate and the clutch pressure plate together, comprise the majority of the flywheel's rotating mass. Clutch pressure is applied by a ring of 12 coil springs. This engine design predates the diaphragm clutch by a couple of decades. A ring of 6 withdraw levers, pressed by a central thrust bearing, engage and disengage the clutch. I intend only to make the flywheel clutch assembly but not the bell-housing.

As ever the first task, was to generate a set of 1/3 scale working drawings from the Mercedes blueprint and collect together enough stock.

More to follow, so stay tuned.

Cheers     :cheers:

Mike
92
Restoration of Model Engines / Re: Stuart Triple Expansion
« Last post by steam guy willy on April 18, 2025, 11:19:30 PM »
hi do you also have type in all the tolerances between the moving parts ?? as we all know a 1" piston will not enter a 1" bore ??!!!
 willy
93
From Plans / Re: Mount Trapezium
« Last post by redhouseluv on April 18, 2025, 10:03:09 PM »
The entire setup looks good. There's not much left to do 😉.

Michael

Your comment made me look at the issues of the Model Engineer where the build is documented; I have just realised how much material I need to buy in order to make the bearing stands, bearings, yokes, piston etc, etc ...................better get ordering before I grind to a halt!!!!  ::)

94
Your Own Design / Re: Ohio Locomotive Crane
« Last post by crueby on April 18, 2025, 09:40:09 PM »
And this afternoon did a little fun turning on the lathe, making up the second tag line winch drum:

Here it is installed on the front shaft on the model:

I also got the crank arm for the left slew clutch re-timed to get it to clear the brake rim on the hoist drum. No modifications needed, just changed the angle on the crank arm relative to the shaft, and re-timed the threaded section in the clutch. Actually wound up with more travel on the hand lever, and it is nice to have more dis-engaged travel in the center so its less touchy when used.
So, tomorrow will probably start making the sheaves for the gantry and the top of the boom so the cables can be put on! I am using some heavy braided kevlar fishing line, its gray so it looks like steel cable. Its very strong (150 pound test), very flexible, and little stretch. It is tough to cut, but that means it wont abraid in use.
95
Your Own Design / Re: Ohio Locomotive Crane
« Last post by crueby on April 18, 2025, 09:34:36 PM »
:ThumbsUp: :ThumbsUp: :ThumbsUp: :popcorn: :popcorn: :popcorn: I'm pretty sure the shop elves didn't have that kind of bar in mind when you mentioned you would be installing the gantry bar today... :Lol:

The assembly looks great Chris!  :cheers:
Yeah, when I came in from enjoying the warm weather today, I found that the elves were practicing thier act for the Cirque Du Soliel, the death-defying high bar over the gears o death!   :Jester:
96
From Plans / Re: Mount Trapezium
« Last post by crueby on April 18, 2025, 09:31:38 PM »
Lots and lots of holes!  :popcorn: :popcorn:
97
Tooling & Machines / Re: Attaching a Dremel to an RF-45 milling machine
« Last post by JCvdW on April 18, 2025, 09:12:16 PM »
Thanks for the comments Sanjay. The hose clamps are quite sturdy and holds the Dremel nice and tight. I had a look at 3D printed clamps, but they are quite bulky given the little available space on the side of the milling machine.

In the mean time, a spring was added:



And also a depth stop:



I am quite happy with the final result. Here is a link to a short video showing the mount in action:

https://youtube.com/shorts/mcVVuz7eaQQ

A little bit stiffer spring may be needed.

98
From Plans / Re: Mount Trapezium
« Last post by PaulR on April 18, 2025, 08:59:25 PM »
Your 'trophy' reminds me of the Tin Man somehow! That's a lot of holes and all very neatly laid out, kudos!
99
Your Own Design / Re: Ohio Locomotive Crane
« Last post by cnr6400 on April 18, 2025, 08:06:32 PM »
 :ThumbsUp: :ThumbsUp: :ThumbsUp: :popcorn: :popcorn: :popcorn: I'm pretty sure the shop elves didn't have that kind of bar in mind when you mentioned you would be installing the gantry bar today... :Lol:

The assembly looks great Chris!  :cheers:
100
Your Own Design / Re: Bellcrank Beta Stirling Engine Project
« Last post by tvoght on April 18, 2025, 07:30:41 PM »

The first photo shows the printed cooler part with a pencil for size reference.


It needs bored out to fit over the cast iron cylinder liner.
I was talking before about doing that in the mill, but now it seems obvious that I should do it in the lathe. Jason made the excellent suggestion that for clamping, I should make nesting jaws possibly of wood. I'm going to make a 3 piece jaw set to fit in a 3 jaw chuck.
This allows me to get some use out of a recent acquisition, a cnc laser cutter/engraver. The second photo shows a piece of 3/4" thick pine on the cutter bed after cutting 6 jaw pieces. The next photo shows the parts after removal. I had to take 12 passes of the laser to get all the way through, and I should have gone 13 or 14 instead. I had to cut some of them free with a knife.


3 jaws were made of these 6 pieces by gluing them together in twos, and the last photo shows us clamped up in the chuck ready for boring in light passes.


--Tim

Pages: 1 ... 8 9 [10]
SimplePortal 2.3.5 © 2008-2012, SimplePortal