Got lots done today while the drywall guys were busy. First, an update on the new museum annex room:
The sheets of drywall are up, they will be back tomorrow or Wednesday to do the seams.
Now back to the model. Got the pivot blocks for the wheel trucks turned out of some bronze, with the top milled to fit the opening in the frame, and drilled/tapped for screws to clamp them in place with another steel bar above the I beam webs. The trial fit of the wheels and gearbox the other day showed me where the pivot rods will be, and it worked out such that one end of each bearing block needed to be notched in slightly to clear the cross beam:
Test fit in the frame:
and on the top of the truck:
Then made up the clamping bars. These are simple rectangles, bolted to the bearings then the bearing chucked in the lathe to let me bore out the hole in the bar so the rod on the truck can project through:
Here is a view from the top, looking down through the frame at the first block in place.
and looking in from underneath with the frame sitting on the trucks
With both blocks clamped in, and the frame on the trucks, I looked in at the mesh of the gears and adjusted the position of the bearings to get the mesh where I wanted it - the clamping arrangement lets the bearing slide back and forth in the frame till the screws are tightened down. Once that was good, now I, err, the elves, can turn the bevel gear on top of the frame and make the model roll back and forth smoothly on the rails!
Given the weight of the model so far, it does still take a bit of force to turn the shaft to make it roll. Good thing there is about an 8:1 gear reduction from the steam engine down to the wheels - thats a lot of gears to be going through. A little oil on the shafts will likely help too. As will letting the shoip elves race it up and down the driveway...
And the gearbox is still visible between the wheels:
View of the model so far:
So, whats next? I can either do the big plate that holds the ring gear, along with the other plates at the ends of the frame on top, or the jack stands that hinge out from the sides and the handrails/steps at the ends. Hmmm...
Might make sense to do the top plates first, since they will likely require clamping/drilling work on the frame, and the other parts would be in the way.