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From Kits/Castings / Re: It's Stuart Hammer time......
« Last post by Sanjay F on Today at 10:27:38 am »
Made the bolt which fixes the piston to the piston rod, it's quite a chunky bolt for a small piston. I really should have
de-rusted everything before I started, but better late than never.

While the parts are stewing away in rust remover there's plenty of other bits to make  :D
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I have now installed all the eccentric parts after a lot of work introducing all the tolerances to get everything moving smoothly ....all the drawings are in Imperial fractions and all cheating parts are of the same dimension ??!!! as we all know that a 1inch shaft will not enter a 1 inch hole so there has to be a certain tolerance    so you have to decide which part is smaller or larger   and this is where the fitter comes in .  I have also been stamping numbers and centre pops on all the parts so that they all go together correctly  afterpinting and polishing     I also have some old rules that are engraved with separate scales of  1/8th  1/16th   1/32 and1/64th  this makes measurements in those fractions easier to see...rather then all the measurements crammed together.
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Your Own Design / Re: Chris's Diesbar Engine Build
« Last post by crueby on August 08, 2026, 10:09:51 pm »
Someone had complained about the old tape measure on Chris's workbench... 😉. So, the "workshop elves" quickly laid down some ship-decking-style flooring.
I can barely distinguish the parts from the original engine and model anymore.
Great work, Chris.

Michael :cheers:
They are surprisingly good at carpentry!   :lolb:
 :cheers:
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Your Own Design / Re: Chris's Diesbar Engine Build
« Last post by Michael S. on August 08, 2026, 09:32:02 pm »
Someone had complained about the old tape measure on Chris's workbench... 😉. So, the "workshop elves" quickly laid down some ship-decking-style flooring.
I can barely distinguish the parts from the original engine and model anymore.
Great work, Chris.

Michael :cheers:
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Your Own Design / Re: Chris's Diesbar Engine Build
« Last post by crueby on August 08, 2026, 08:25:12 pm »
Those fiddly bits look VERY fiddly, but they look great!  :popcorn: :ThumbsUp:
Thanks!  And just for the record if I wasn't clear, the last picture, of the eccentric strap, and the rods/levers, is a picture of the parts on the real engine when they were taken off during maintenance!
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Your Own Design / Re: Chris's Diesbar Engine Build
« Last post by Sanjay F on August 08, 2026, 07:57:29 pm »
Those fiddly bits look VERY fiddly, but they look great!  :popcorn: :ThumbsUp:
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Hints, Tips & Tricks / Re: A possible solution for AGE owners.
« Last post by Sanjay F on August 08, 2026, 07:53:26 pm »
Now all we need is for you or one of the boys to take a full set of measurements so you can add one to the Alyn range, maybe just a new cylinder and head attached to a Nattie frame and flywheels would be a good basis for a small model.

Sold! I'll take one  ;D
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Hints, Tips & Tricks / Re: A possible solution for AGE owners.
« Last post by Sanjay F on August 08, 2026, 07:52:05 pm »
Looks  very cool, I like the set up with the little gas torch. It seems very happy chugging away and makes a great sound!  :popcorn: :ThumbsUp:
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Hints, Tips & Tricks / Re: A possible solution for AGE owners.
« Last post by Jasonb on August 08, 2026, 07:51:39 pm »
Now all we need is for you or one of the boys to take a full set of measurements so you can add one to the Alyn range, maybe just a new cylinder and head attached to a Nattie frame and flywheels would be a good basis for a small model.
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From Kits/Castings / Re: It's Stuart Hammer time......
« Last post by Sanjay F on August 08, 2026, 07:46:50 pm »
I cleaned up the cylinder first with a honing tool in the drill, then went on to make the piston; seems like a nice sliding fit. That's both end of the piston rod completed just need the actual rod!  :D

https://www.youtube.com/shorts/Sz9lTB_eFtU
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