For those encouraging me to get thiccer copper for the end bells, fear not. I have purchased some copper discs from the auction site we all know and love. The discs are all 2mm in thickness. For this project I got four with 35mm diameter, as well as two with 55mm and two with 80mm for some larger pipe I have lying around. The larger endplates are to be flanged and held by rivets. I also bought a half inch rod of bronze the last time I ordered metals, to make bushings.
It's clear to me this boiler won't be capable of extreme power, but I'm probably going to make a bespoke engine to pair with it. I'm thinking a V type oscillator with two cylinders, perhaps with cylinder bores of 8mm (5/16"). Maybe not for a boat, but maybe to run a fan or a small motor for some DC. I could set it up to electroplate nickel onto other parts I machine.
Jon