Engines > Restoration of Model Engines

Maiwald Makeover........

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dsquire:
David D


--- Quote ---I'm not too sure about spectacular....... But, I do try to provide an interesting climax!  :whoohoo:
--- End quote ---


That should be interesting!  Might is be :censored:

Back on topic here. It is looking good David. I have been watching silently in the background. It will be a nice one when it is finished.

Cheers  :cheers:

Don

lazylathe:
Hi David,

Looks good so far!

Does it have a leak by any chance?
That swarf you found might have wore out the displacer bushing?
I have been known at times to use a slightly thicker oil on the displacer rod to ensure a good seal. :censored:

If i know you at all the next time i log in it will be chugging away... :D

Love all the upgrades you have done!!

Andrew

Stilldrillin:
Hi Don.
Ok. No more might be's...... Mebbe!  :thinking: Thanks for your confidence in my rebuilding.  :cheers:

Hi Andrew.
Thanks. Steady as we go.......

Leaks? Well........
I've covered up the power piston bore, and sucked on the displacer bearing, attaching it to my tongue, for as long as I could manage. Nowt wrong there!  :ThumbsUp:

The displacer shaft is a really good sliding fit in it's bush. Feel, I'm missing something, somewhere.....  :shrug:



------------------------------


Well, here we go again........




After the fail, it was water tested.     

No dramatic bubbles, but, some water inside, on stripdown.   :thinking:

Calculated the ratio..... That's ok at around 6 to 1.

I really don't like the pifflin', (out of square?), crank throws. So, I started to make another assembly.........




Then the tiny big end bearings arrived.   :)

Turned two, 4mm thick discs, 16mm dia. drilled through 7mm, and mounted on a mandrel in r/ table.......




Application of 4mm endmill........




Drill and tap M3.......




Two new big ends, ready for loctiting........




Tiny, fiddly bits n pieces, that won't stay in me fingers. Or on the bench, once they've escaped..... Grumble.........    >:(

David D

lazylathe:
Curiouser and curiouser.... :thinking:

Great update and nice work on those small, fiddly bits!

Maybe a bit of a  :thewhip: to get it in line is in order?

Andrew

Stilldrillin:
Thanks Andrew.
A whip may just come in handy. I've tried almost everything else!  ::)


Well..... Here we go, again!

I drilled the crankpin holes.......




Luckily the assembly stayed temporarily pressed together, to allow a test run.

Assembled, with a pair of spare Mamod flywheels........




Fitted a new "wonderwick".


Fired up.




And it still wouldn't run. Again!   :wallbang:


What's wrong with the thing???   :wallbang: :wallbang:


Everything's been checked/ re done!! Hasn't it??  :shrug:


Took off the hot cap. Sucked...... Hard...... It stuck to me tongue....... Nothing wrong with it!!!




Until, I poked a finger inside........




The wall thickness is around 9thou'. The end cap is 4thou', "tin"...........




I guess it was acting as a one way valve!   :wallbang: :wallbang: :wallbang:

Sheesh!!

Sigh........

Nothing else to do, but make another, more robust cap. :(

Couldn't find any 1"od tube in the bits tub.

Mrs Drillin's exercise bike, now has a 2" shorter saddle stem. (From inside the frame tube). Hope nobody tells her......   :paranoia:

Topped to 24mm+. Bored to 23mm.........




Friction turned an end cap........




Couple of thou' under bore size.........




Silver soldered together........




Cleaned up, quite nicely........




I'm starting to worry about me. I don't get upset any more. I just expect things to go wrong........

And they do. Regularly!   :wallbang: :wallbang: :wallbang: :wallbang:

Machining a new, thicker flange, tomorrow. Probably!   ;)

David D

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