Author Topic: Problems with zinc fumes  (Read 1055 times)

Offline CI

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Problems with zinc fumes
« on: September 27, 2025, 09:43:11 AM »
As it states in the video title, I was wearing a powered respirator, but the fumes in the bronze alloy that had significant zinc in it were something I had never experienced.
This pour cured me of ever melting anything with any significant zinc in it again.

Some bronze alloys are mostly a copper-tin alloy, and so they produce minimal smoke, and are used extensively by the bronze plaque folks.

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<a href="https://www.youtube.com/watch?v=8Er6ADAFezo" target="_blank">http://www.youtube.com/watch?v=8Er6ADAFezo</a>
Without pushing the boundaries, one never knows what can be achieved.

Offline vtsteam

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Re: Problems with zinc fumes
« Reply #1 on: September 28, 2025, 11:17:38 PM »
Another even more serious fume problem with scrap brass is the possible inclusion of lead in the alloy. Not all, but some brasses contain both. It's not just a problem of possible scrap solder, but actually formulated into the alloy.

I tend to avoid brass for the most part, but very occasionally cast with it for a decorative part. I am very careful not to overheat, use a covered crucible, and am careful about alloy. My brass melts are small, generally for small parts.

On the other hand I have made many zinc and zinc alloy castings. They are no problem for me and do not fume. The important part is to heat to the melting point but not to the boiling point, and those are far enough apart in pure zinc or zinc alloy not to have issues. At least for me.
« Last Edit: September 28, 2025, 11:21:36 PM by vtsteam »
Steve

 

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