After completing my
Die Filer, I will now return to the clock build!

Before I can mount the barrel in the frame, I need to make the bearings. As I mentioned before, the original design mounts all the moving parts directly in the brass frame, using the brass as a bearing. Since I made the frames out of aluminum, I’ve chosen to put in some bearings, which I’m making from W-1 tool steel. Once I’m sure the bearings fit the way I want them to, I will be heat treating them. This should make a good bearing surface for the arbors. One bearing has been inserted in the back frame, and the one for the front frame is sitting next to the left.

And before I can complete the barrel, I need to make a way to retain the ratchet wheel. I’ve decided to go with the taper pin, as has been suggested by others earlier in this thread.
To do this, I determined the location where I wanted the pin, then drilled a hole just a little bigger than the small end of the taper pin I’m using.

Then I used a tapered reamer to ream out the hole just a bit, so that the taper pin fits in with some of the pin sticking out on both sides of the hole. I also wanted to make sure the full length of the hole was tapered, and not just part of it. This should provide the best friction fit on the taper pin.

I went slowly so as not to overshoot the size of the taper hole, and here’s where I stopped.

After trimming the taper pin, a little on both sides, here’s what I ended up with. I wanted the pin to look centered when it was tapped gently into place.

Next, I fashioned the barrel click. If you recall, I’d doofed up the drawing of the ratchet (making it look like the DRAWING in the book, rather than matching the DIMENSIONS listed in the book.) Because of this, the drawing I’d made for the click would not produce a part that would mesh correctly with the ratchet as made. So I redesigned the click on the fly here. You can see my ‘new’ design on the engineering paper to the right.

And here I’ve transferred that design to some 3/16” x 1” W-1 bar.

After a bunch of drilling, cutting, sanding, and filing, here’s my completed click:

Now in place on the clock frame, along with the barrel.

And a current family shot, just for fun!

Next, I’ll be embarking on the Fusee. This part will be different than anything I’ve ever made. It will be pretty interesting!
Kim