Hi Jason, with ref. your query about the angle of the cutting bit in the Geo. Thomas design. In the text, GHT suggests 40 degrees, to give 16 thou a turn. Also, when the bar is first made, put it up between centres and lightly skim the area in the vicinity of the cutter, so that the mike readings, bar bottom to cutter tip, can be made over a true running part of the diameter.
Great photos of the substantial component set ups, by the way, Jason .... Dave ( not Andy! )