Author Topic: 1867 Otto and Langen Free Piston Engine  (Read 43964 times)

Offline Flyboy Jim

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #90 on: June 23, 2016, 02:59:03 AM »
Stunning............a master at work!  :praise2:

Jim
Sherline 4400 Lathe
Sherline 5400 Mill
"You can do small things on big machines, but you can do small things on small machines".

Offline Steamer5

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #91 on: June 23, 2016, 07:30:11 AM »
Hi Dave,
 Stunning work! One day maybe........I can dream......

Cheers Kerrin
Get excited and make something!

Offline mnay

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #92 on: July 11, 2016, 07:31:20 PM »
He is a true artist.
Beautiful work.

Offline Dave Otto

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #93 on: July 26, 2016, 12:33:43 AM »
Bill, Yogi, Don, Kerrin, & mnay
Thanks for all the nice comments and your continued support. I have been needing to get an update posted; it seems that Max is able to crank out parts faster that I can get them posted. :lolb:
He has been busy as you can see the progress photos.


The eccentric straps were next and they are each different. After the blanks were screwed together they were bored in the mill.


Then transferred to the lathe to cut the locating groove in the ID of the bore. The two mounting holes used to hold the part to the mandrill were located in areas that would later be removed. Once the strap was mounted to the mandrill it was put in the 4 jaw chuck and dialed in.


Mounted on a different mandrill the straps were then moved to the rotary table.


After much tedious cranking they're starting to look the part.


Here are the two finished straps.


The ratchet was machined on the end of a piece of round bar using the Spindex to mill the teeth; then parted off.

A pair of square headed set screws were made to secure the ratchet.


The pawl (a fussy little part) was also machined on the end of a piece of round stock then parted off at the proper thickness.


Here is a family shot of the eccentric assembly


The ratchet and pawl both have been case hardened.


The three spur gears were turned from cast iron stock and mounted on a mandrill to machine the teeth. The blanks were left oversize on the thickness to reduce flex and chatter while cutting the teeth. Then finished to print after the teeth were cut.


Here are the two shaft gears ready for the engine. I think they may get a keyway broached in them before assembly.


The clutch assembly has also been completed; I’m starting to wonder if my friend ever sleeps.  :lolb:


Here is a picture of the assembled clutch.


And just for good measure he decided to knock out the piston.

Well I think that brings us up to date. There is some rack material on order that will take some interesting modifications to turn it into the proper part.

Thanks again for following along and all you nice comments.

Max & Dave


Offline crueby

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #94 on: July 26, 2016, 12:42:06 AM »
More incredible detailed work. Wow.

 :ThumbsUp:

 :popcorn:

Offline b.lindsey

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #95 on: July 26, 2016, 12:53:40 AM »
Indeed it is as Chris said. Thanks so much for posting an update. I suspect there is more to come :)

Bill

Offline Dave Otto

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #96 on: July 26, 2016, 01:00:21 AM »
Thanks Chris & Bill

Bill, yes there will be more to come; I was able to get us up to date. Now Max has got to get busy and make more parts!  :lolb:

Dave

Offline Don1966

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #97 on: July 26, 2016, 01:11:59 AM »
Max has set the scale high here and I am just envious of his craftsmanship........ :praise2:

Don

Offline Flyboy Jim

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #98 on: July 26, 2016, 03:49:55 AM »
Just amazing!  :praise2:

Jim
Sherline 4400 Lathe
Sherline 5400 Mill
"You can do small things on big machines, but you can do small things on small machines".

Online Kim

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #99 on: July 26, 2016, 06:11:12 AM »
Max & Dave, beautiful pictures of beautiful work!
Thanks for taking the time to share.
Kim

Offline Steamer5

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #100 on: July 26, 2016, 06:15:26 AM »
Hi Max & Dave,
 Still following, still enjoying & still amazed at the skills!

Cheers Kerrin
Get excited and make something!

Offline Jasonb

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #101 on: July 26, 2016, 07:43:15 AM »
Thanks for the update Dave, its good to see what can be done with just the spin indexer without the need for fancy dividing heads etc.

Offline fumopuc

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #102 on: July 26, 2016, 08:21:11 PM »
Hi Dave and Max, great to see this up date. The quality of the parts is brillinant, also of the pictures. Really some nice details are shown.
Kind Regards
Achim

Offline Tennessee Whiskey

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #103 on: July 26, 2016, 10:59:52 PM »
Max is producing some mighty fine parts there Dave. And, he does move at a good pace; reckon that squirrel is helping him :thinking: 

Cletus

Offline Rivergypsy

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Re: 1867 Otto and Langen Free Piston Engine
« Reply #104 on: July 27, 2016, 01:26:56 PM »
I've only just caught this build thread, but wow, what beautiful craftsmanship - you two are really making me think I have to try harder  :ThumbsUp:

 

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