Hi Frazer,
Here are the calcs you need for tubes subject to external pressure: -
The correct formula for minimum flue tube thickness is: -
T = (PD / (2S+P)) + 0.005D
And for Max allowable pressure this would be: -
P = S [(2T - 0.01D) / (D - (T - 0.005D))]
Where T = Thickness.
P = Working pressure
D= Outside diameter.
S = Maximum allowable stress value of the design material at design temperature.
Note… Annealed Copper has a typical Tensile Strength of 25000 PSI so divided by 8 (safety Factor) gives 3125 PSI.
For copper @ temperatures below 450deg F it is reasonable/acceptable to use: -
S = Tensile Strength / 3.5
For copper with an 8 times safety factor this would amount to: -
S = 3125 / 3.5 = 892.857psi.
Hope this helps.
Best Regards.
Sandy.